Wire Processing Solutions

Global Technology Partners

The Powerhouse of Ultrasonics
Telsonic takes an innovative path to new solutions in Ultrasonic Metal Welding. Our High Powered systems and unique Torsional Welding SONIQTWIST®, expand the metal welding spectrum, facilitating the joining of a wide range of materials, sizes and geometries previously outside the capability of Ultrasonic Metal Welding.
The TS-6 processes cross sections from 2.5 mm² to 75 mm²

Wire Splicing

The Telso®Splice TS3 is a tried-and-tested, sophisticated wire welding system. It is perfect for small welded splices and its light-weight and compact design makes it ideal for portable applications such as cable harnesses on assembly boards. It can also be used in preproduction and is available in a variety of table-top and standing table configurations. The Telso®Splice features highly intuitive touchscreen operation. Jobs, splices and sequences can be defined easily on the screen or loaded via the Telso®CON data interface. Cross sections from 0.26 mm² to 40 mm²

MPX Universal Welder

The extendable MPX metal welding press can be used universally for a wide range of applications in the automotive and battery industries. With a press force of up to 5 kN and welding power of 2.4 kW, 3.6 kW, 4.8 kW and 7.2 kW, the most common cable strand joints are optimally covered. But various other joints such as contact-contact and foil can also be welded perfectly with the MPX press. In combination with the TCS5 controller, the MPX metal welding press offers various welding modes and trigger types, thus enabling optimal process control.
The robust MPX metal welding press is used for welding copper, aluminium and other colored metals. This allows cable strands of 6 mm² to 50 mm² to be reliably welded to contacts. Contact-to-contact and thin foils are also reliably welded.
The Telso®Terminal TT7 works with the proven torsional PowerWheel® welding technology. PowerWheel® ensures maximum reliability and optimum process control. A tool changeover takes less than five minutes.

Telso Terminal TT7

The new Telso®Terminal TT7 ultrasonic metal welding system is versatile and can be used for various applications, including cable assembly and battery production. Among other things, its applications include HV cables, battery terminals and cell connectors, which are welded in a wide variety of designs. The new high-performance system allows metal welding for cable cross-sections up to over 200 mm2. The modular design of the TT7 enables quick changeover to other applications. The Telso®Terminal TT7 also features standardized interfaces for digital networking and easy integration into production systems.
WireProcess Specialtes has over 30 years of experience in Ultrasonic Metal Welding. We are proud to partner with Telsonic to provide state of the art processing technology for Ultrasonic Welding.
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A division of TJ Curtis Technologies Inc.